Specification of the material
| No. | Specification of the material | |
| 1 | Suitable Material | Stainless steel |
| 2 | Width of the raw material | According to the final profile |
| 3 | Thickness | 2.0mm |
Machine Detailed Parameters
| 1 | Machine structure | Wire-electrode cutting system |
| 2 | Total power | Motor power-37kw*2 Hydraulic power: 7.5kw |
| 3 | Roller stations | About 28 stations+ one station of rectify |
| 4 | Roll forming speed | About 15m/min (not include cutting and punching time) |
| 5 | Drive system | By gear box for each station |
| 6 | Diameter of shaft | ￠95mm |
| 7 | Voltage | 380V 50Hz 3phases |
The Chart of Process Flow
Un-coiler—Feeding—Roll Forming—Rectify— Cutting—Out table
Specification of Components
Manual Uncoiler
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
- Quantity: 1
Main Machine
- Roll station: 28 stations
- Material of roller: D2/Cr12Mov,HRC58-60°
- Material of main shaft: 40Cr diameter roller: Ф95mm
- Forming speed: 15m/min
- Main power: 37KW*2
- To avoid accidents, the driven parts will be covered with the protective cover
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Hydraulic fly cutting system
- Machine adopt hydraulic fly track cutting
- Adopt up and down cutting and also fly track cutting
- Servo motor for the track cutting
- Working pressure: 25Mpa
- Hydraulic power: 7.5KW
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine non-stop when the cutting take place.
- Material of blade: Cr12Mov with heat treatment 58-60°
- Length measuring: Automatic length measuring
- Tolerance of length: 3000mm+/- 1.5mm
Hydraulic System
- Hydraulic power: 7.5kw with storage tank
- Working pressure: 20Mpa adjustable
- Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
- Quantity :1
Computer Control Cabinet
- Voltage, Frequency, Phase: 380V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
- PLC brand: Siemens
- Language: English and Chinese
Out table
- Jointed by steel tube
- Quantity: 3 units
Spare Parts
- Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece
- Screws and nuts: some.
- Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools
Final products:
