Automatic Chipless Pipe Cutting Machine

Application Scenarios: Primarily used in industries requiring high-precision, chipless, and mass pipe cutting (e.g., automotive oil/gas pipe processing, home appliance refrigeration pipe cutting, medical device catheter production, construction scaffolding pipe cutting).

Advantages Over Traditional Pipe Cutters: Core strengths lie in “chipless cutting + automatic feeding,” solving problems such as debris contamination, low manual feeding efficiency, and the need for secondary cut processing in traditional saw cutting.

Key Selection Parameters: Pipe diameter range, feeding accuracy, cutting speed, and compatible pipe materials—match these to actual production requirements when selecting a model.

Automatic feeding machine for steel tube

Automatic-feeding-machine-for-steel-tube
Automatic Chipless Pipe Cutting Machine
Automatic-feeding-machine-for-steel-tube
Automatic-feeding-machine-for-steel-tube

Overview

Feeding machine handles the round pipe, square/rectangular profile into feeding system which designed according to the product’s size. The line is fully automated and controlled from a touch screen operator station. The machine builds the programmed configuration and fully feeding in order from storage station. The striker plate will make a tube separate from timing belt system to move to the cutting machine’s access.

Functions

2.1 Loading, aligning and feeding

  • The system is connected to the feeding line of the pipe cutter.
  • Single tube is conveyed to storage area by lifter way.
  • The storage size is made by client’s product size and need.
  • The belt drawing device makes the steel tubes from the storage to the transition line.
  • The steel pipes are aligned one by one on the transition line.
  • The synchronous belt determines the orderly advancement of the steel tube.
  • According to synchronous belt adjustment, several steel tubes come to the space above the push plate and wait to enter the tube cutter.
  • The striker plate’s location determines the aligning end position.
  • The striker plate pushes one steel tube into the track at a time.
  • The transition line and the storage are intermittently moved to match the time for a single steel tube to completely pass through the inlet of the tube cutter.
  • The speed of the entire system is consistent with the efficiency of the tube cutter.

 

2.2 Pneumatic System

  • The pneumatic system consists of the following parts:
  • Air supplier processing unit, including pressure gauge, water and oil filter and switch valve.
  • Actuating cylinders and corresponding electromagnetically operated valves, including kick-out cylinder, actuating cylinder for movable stock-stop, cylinder for forearm, etc.
  • Air passage components, including break valve, pressure reducing valve, throttle, supercharger, muffle, air pipes, and pipe joints, etc.

2.3 Electric control system

  • The electric control system is used to manage and track the whole working procedures, to transform information from each working position and to display and manage data.The control system has automatic and manual working modes.
  • The basic features of the electric control system are as follows:
  • Centralized management and decentralized control. PLC automatically manages some parts of the system.

Basic technical specification

Steel tube length: 6m

Tube diameter: 10, 12, 16, 18, 20, 22, 28, 30 mm

Wall thickness 0.7 ….0.8 …..1.0 mm

Max. Pipe bundle Loading; 800Kg

Speed: matching the cutting line

Power supply: 380V 50Hz 3-phase 5-wire

Air pressure: 0.5~0.7Mpa

Supplementary content

NO.DESCRIPTIONBRAND
1PLCSiemens
2Touch screenMSCG
3Frequency convertersSiemens
4MotorGPG/YK/JM
5Pneumatic elementAirtac
6SensorAutonics
7SwitchSchneider
8ContactorSchneider
No.DESCRIPTIONQUANTITY
1Fuse4pcs
2Bearing4pcs
3Air Tube Connector2pcs
4Tools and tool box1box
5Operation manual1set

Main equipment parameters and configuration

1, Overall size of the equipment: length = rack 6500mm+ main machine 1500mm+ blanking 4000mm=12000mm, width 1500mm, height 1550mm

2, Using voltage 380V, power 1.5kw, 50Hz, pressure ≥ 0.5mpa

3, The cylinder adopts STNC brand

4, PLC programmable controller adopts Taiwan Fatek brand, HMI adopts kunlun state 7 “screen

5, The body surface is sprayed with phenolic enamel (sky blue), the panel is white, and the protective cover is orange

6, Novice can be on the job, easy to learn and understand

7, Pipe processing length can be quickly adjusted 100-4000mm, pipe diameter 10-32mm, thickness 0.7-1.0mm, iron pipe

8, Efficiency ≥1000pcs/hour, column; Diameter 16 x0. 8 x1000mm. (the efficiency is related to the pipe wall, diameter and cutting length, and the machining accuracy is ±0.3mm

9, The manual discharge, Arrange the subsequent cycle of automatic feeding, feeding, positioning, cutting, and one step at a time. When the first raw material is processed, the pipe cutting machine will automatically and intelligtively identify the second raw material and calculate it from scratch. The continuous processing will not stop.

Advantages of equipment use

Rotary cutting head, the workpiece will not scratch, scratch

Main configurations

No Name Brand Qty Unit Mark
1 PLC Fatek B1-32MT 1 set
2 HMI(touch screen) MCGS(7”) 1 set
3 Stepping motor 130-50N 1 set
4 Drive 6.8A 1 set
5 Switching power supply MEANWELL100W 1 set
6 Intermediate relay Intermediate relay DC24V 1 set
7 Motor Nanjing 1.5KW 1 set
8 Air source triplex STNC GC4000 1 pc STNC
9 Cylinder STNC TGN80X15-S 1 pc
10 Cylinder TGNJ100X25-20-S 1 pc
11 Cylinder GCJ50X50-40S 1 pc
12 Cylinder TGN40X35 3 pc
13 Cylinder SDA63X60 1 pc
14 Cylinder TGC40X300 1 pc
15 Cylinder TGNJ50X50-30-S 1 pc
16 Magnetic switch STNC 1 group
17 Bearings CHINA 1 group
18 Absorber China 2 pcs
19 Synchronous wheel, belt  China 5 pcs
20 Machine parts According to design drawing 1 group
21 Aarm lamp China 1 pc
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